200 TPH Limestone Crushing Plant in Poland

Poland 200 TPH Limestone

1. Project Overview & Site Execution

Designed for a prominent quarry in Poland, this 200TPH limestone crushing plant produces premium aggregates for the local construction market. By utilizing the PFW1315 European Impact Crusher in a closed circuit with a 4-deck S5X Vibrating Screen, the system delivers precisely calibrated outputs of 2-8mm, 8-16mm, and 16-32mm. The plant is praised for its high percentage of cubical products and strict adherence to European environmental standards.

LOCATION

Poland

CAPACITY

200 TPH

MATERIAL

Limestone

PRODUCTS

2-8mm, 8-16mm, 16-32mm

200 TPH Limestone Crushing Plant in Poland

Project Site Snapshot & Execution Summary

This photo captures the primary crushing stage installation, utilizing a modular steel structure design which dramatically reduced on-site installation time and complexity.

"The PFW impact crusher produces incredibly cubical aggregates. Our 2-8mm and 8-16mm products are in high demand for local concrete plants."

Marek Kowalski, Project Manager
**Figure 1:** Full site view and installation status of 200 TPH Limestone Crushing Plant in Poland.

2. Detailed Process Flow & Design Rationale

To meet the strict European aggregate standards, we designed a two-stage crushing circuit focusing on particle shape:

  • Primary Crushing: The loader feeds raw limestone into the PE-750×1060 Jaw Crusher via a vibrating feeder, reducing rocks to <150mm.
  • Secondary Crushing & Shaping: Material is conveyed to the PFW1315 European Impact Crusher. The heavy-duty rotor and unique impact plates shape the stones into cubes.
  • Precise Screening:An S5X-2160 (4-Deck) Vibrating Screen is used.
    >32mm: Returned to PFW for re-crushing (Closed Circuit).
    16-32mm, 8-16mm, 2-8mm: Conveyed to respective stockpiles.
    <2mm: Separated as limestone dust/fines.
Flow Chart of 200 TPH Limestone Crushing and Screening Line
Figure 2: Flow Chart of 200 TPH Limestone Crushing and Screening Line

4. Project Highlights & Value Creation

Premium Particle Shape

The PFW Impact Crusher ensures excellent cubical products suitable for high-grade concrete.

Multi-Size Output

4-deck screening system accurately produces three specific aggregate sizes plus fines removal.

Eco-Friendly Design

Equipped with dust suppression systems to meet Poland's strict environmental regulations.

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